AUTOMATE. INDUSTRIALIZE. GROW.

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Production automation is the key to fast, reproducible processes of a consistently high quality. Even used as standalone solutions, Rittal’s equipment offers huge efficiency gains, from machining through to wire assembly.
Coordinating software solutions from Eplan are available as additional modules, for consistent, all-digital processes.

We can provide bespoke advice and flexible finance packages to help you find perfect-fit solutions and extend your process improvements to match your current and future situations, making you more efficient and competitive. 

 

Discover our automation solutions and enjoy efficiency gains at every stage of the value chain.

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Rittal Automation Systems

Machining

 

Automate your machining processes and accelerate your throughput times with all enclosures, from the smallest to the largest.

 

Get to know our equipment to maximise your process potential.

 

  • Perforex MT
  • Perforex LC
  • Secarex AC 18
  • CW 120
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Tested

Reduce unproductive periods and optimise your work processes​ with automatic tool control and tool length calibration for drill bits, thread cutters etc. 

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Improved production management

User-friendly operation thanks to the advanced and clear display of machine orders with guaranteed data continuity through network-based software.

 

User-friendly

Optional support arm for ergonomic machine operation.

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Flexible machining

Enclosure and flat-panel machining with pneumatic clamping – simple and secure.

Fast

High-performance spindle including minimum quantity lubrication for drilling, milling and thread tapping.

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Clean

Superior swarf cleaning with optimised base sealing and integral swarf extraction in the spindle.

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Performance package

Reduced vibrations, faster feed rates and minimum noise levels ensure optimised machining.

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Tested

Reduce unproductive periods and optimise your work processes​ with automatic tool control and tool length calibration for drill bits, thread cutters etc. 

fri211300695_Perforex_optimiertes_Fertigungsmanagement

Improved production management

User-friendly operation thanks to the advanced and clear display of machine orders with guaranteed data continuity through network-based software.

 

User-friendly

Optional support arm for ergonomic machine operation.

fri211302095_Perforex_Flexible_Bearbeitung

Flexible machining

Enclosure and flat-panel machining with pneumatic clamping – simple and secure.

Fast

High-performance spindle including minimum quantity lubrication for drilling, milling and thread tapping.

fri211301095_Perforex_Sauberkeit

Clean

Superior swarf cleaning with optimised base sealing and integral swarf extraction in the spindle.

fri211300595_Info_point_ras

Performance package

Reduced vibrations, faster feed rates and minimum noise levels ensure optimised machining.

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Milling Terminal
Perforex MT

Perforex MT Milling Terminals will accelerate your throughput times when machining anything from the smallest cabinets and flat panels to your large enclosures.

The drilling and milling centres in the Perforex MT series can handle any machinable material, including spray-finished sheet and stainless steel as well as aluminium, copper and plastic.
A variety of CAD interfaces ensure problem-free data transfer from standard CAD systems and planning tools, such as .dxf, EPLAN Pro Panel, RiPanel Processing Center and Rittal Configuration System.

The machine pays for itself in next to no time and reduces throughput times even with a batch size of 1. 
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This image shows the full machine configuration.

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Productive

Contactless, low-vibration manufacturing process:

  • Simultaneous machining of 5 sides
  • Multi-part machining: Up to 4 parts may be machined simultaneously
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Interfaces

Interfaces to EPLAN Pro Panel and processing of the neutral DXF format. Transfer of configuration data from the Rittal Configuration System (RiCS).
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Ergonomics

Ergonomic design, thanks to the extendible support surface for enclosure and panel machining. Simple attachment of enclosures without clamping.
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Performance

Neat, zero-waste cutting without the need for coolant/lubricant. 20x faster machining speeds for stainless steel than with conventional milling process.
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Flexible machining

Thread-tapping on the laser centre with 6 different thread sizes in the tool magazine and automatic change-over of the machine head
fri211884895_Perforex_LC_produktiv

Productive

Contactless, low-vibration manufacturing process:

  • Simultaneous machining of 5 sides
  • Multi-part machining: Up to 4 parts may be machined simultaneously
fri211302595_Perforex_LC_Schnittstellen

Interfaces

Interfaces to EPLAN Pro Panel and processing of the neutral DXF format. Transfer of configuration data from the Rittal Configuration System (RiCS).
fri211303995_Infopoint_Ergonomie-1

Ergonomics

Ergonomic design, thanks to the extendible support surface for enclosure and panel machining. Simple attachment of enclosures without clamping.
fri182032800_Info_point_ras

Performance

Neat, zero-waste cutting without the need for coolant/lubricant. 20x faster machining speeds for stainless steel than with conventional milling process.
fri171311295_Perforex_LC_flexible_Bearbeitung

Flexible machining

Thread-tapping on the laser centre with 6 different thread sizes in the tool magazine and automatic change-over of the machine head
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Laser centre
Perforex LC

The 3D laser technology used in the Perforex LC is ideal for machining stainless steel and sheet steel, as well as powder-coated metals such as enclosure doors, side panels etc. Spray-finished metal parts are cut without any visible paint damage or discolouration, even with delicate contours. What is more, there is no tarnishing of the cut edges when machining stainless steel.

 

The economic viability and cost effectiveness of the Perforex LC is achieved following a processing of approx. 150 stainless steel enclosures or 300 sheet steel enclosures per year.

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JOB MANAGEMENT FOR EFFICIENT PRODUCTION
RiPanel Processing Center

The new RiPanel Processing Center from Rittal, in conjunction with EPLAN software, offers a seamless solution for the efficient management of production and machine orders. The production management tool ensures comprehensive process optimisation for complete planning confidence. Throughput times, errors and costs are significantly reduced.

Features:

  • Central planning and up-to-date overview of the utilisation of individual resources (Rittal Perforex MT, Secarex)
  • Current status display of production orders and machine jobs
  • Direct interface to EPLAN Pro Panel
  • Integrated layout tool
  • The component library is updated automatically

How you benefit:

  • Efficient use of resources in production
  • Increased schedule compliance and delivery punctuality due to improved planning reliability
  • Data protection and automated updates using state-of-the-art technologies

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Flexible monitor

Modern operating solution: 18.5˝ monitor, top-hat rail industrial PC with i3 processor, and keyboard with trackball.
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Simple program creation

  • EPLAN machine interface included from Pro Panel v2.9
  • Filterable project lists
  • Straightforward compilation of production lists
  • Alternatively, manual input of required lengths and direct adjustments to the machine are also possible

Safety

Safe, two-handed operation for cutting wiring ducts.
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Dynamics

Reduce waste across multiple projects. Automatic length end stop. Aligning components for cutting couldn’t be simpler.

Extras

Optional storage system and drawer system for optimum storage of production documents and workpieces.

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In full view

Direct view of the cutting process.

  • Protection from breakages
  • Direct fine-adjustment of the duct position where necessary
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Optimised production management

Integrated solution for the efficient management of production and machine orders with the RiPanel Processing Center. The production management tool comprises two modules: the layout tool and the job management module.

Learn more

fri181304195_Secarex_einfache_Programmerstellung

Flexible monitor

Modern operating solution: 18.5˝ monitor, top-hat rail industrial PC with i3 processor, and keyboard with trackball.
fri181304095_Info_point_ras

Simple program creation

  • EPLAN machine interface included from Pro Panel v2.9
  • Filterable project lists
  • Straightforward compilation of production lists
  • Alternatively, manual input of required lengths and direct adjustments to the machine are also possible

Safety

Safe, two-handed operation for cutting wiring ducts.
fri181304500_Secarex_voller_Durchblick_1

Dynamics

Reduce waste across multiple projects. Automatic length end stop. Aligning components for cutting couldn’t be simpler.

Extras

Optional storage system and drawer system for optimum storage of production documents and workpieces.

fri181304500_Secarex_voller_Durchblick_1

In full view

Direct view of the cutting process.

  • Protection from breakages
  • Direct fine-adjustment of the duct position where necessary
fri231827795_Secarex_optimiertes_Fertigungsmanagement

Optimised production management

Integrated solution for the efficient management of production and machine orders with the RiPanel Processing Center. The production management tool comprises two modules: the layout tool and the job management module.

Learn more

fri181305295_Secarex_4 fri181305295_Secarex_mobil

CUTTING CENTRE
Secarex AC 18

The Secarex cutting centre is easy to use and cuts wiring ducts, cable duct covers and support rails to length quickly, precisely and reliably. The integrated label printer provides project-specific labelling of the support rails and cable trunking.

The cutting centre helps to improve quality, reduce cutting waste, lower costs and accelerate the overall process.


The Secarex cost-effectiveness and economic viability is achieved after just 130 enclosures per annum.

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Tailor-made

The integrated measuring unit also allows long busbars to be cut to the correct length.

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Tidy

Four large drawers provide plenty of space for storing all your tools and documents.

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Adaptable

Pull-out side support extension for long copper bars.

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Precise

Integrated precision laser and electric L-blade for easier cutting and bending processes.

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Accurate

The Copper Workstation CW 120-M is ideal for bending, punching and cutting busbars.

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Flexible machining

Make round, square and rectangular cut-outs and special shapes in steel and stainless steel e.g. for cable glands in gland plates using the existing hydraulic connection.

Go to accessories

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Tailor-made

The integrated measuring unit also allows long busbars to be cut to the correct length.

fri181302695_CW_aufgeraeumt

Tidy

Four large drawers provide plenty of space for storing all your tools and documents.

fri181302595_CW_anpassbar

Adaptable

Pull-out side support extension for long copper bars.

fri181303400_fri181303395_CW_Praezision

Precise

Integrated precision laser and electric L-blade for easier cutting and bending processes.

fri181303400_fri181303395_fri181303295_CW_1

Accurate

The Copper Workstation CW 120-M is ideal for bending, punching and cutting busbars.

fri181303500_Info_point_ras

Flexible machining

Make round, square and rectangular cut-outs and special shapes in steel and stainless steel e.g. for cable glands in gland plates using the existing hydraulic connection.

Go to accessories

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Busbar machining
Copper Workstation

The product solution for busbar machining is mobile and therefore ideal for precise, fast bending, punching and cutting of busbars directly at your workstation. This method of busbar machining is also far more efficient and ergonomic than manual processes.

 

The CW 120-M can also accommodate a range of optional accessories such as hydraulic cylinders and hole punches for machining sheet and stainless steel.
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Busbar machining with fixed equipment is also possible.

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Busbar machining
Punching Terminal PT S4

The Punching Terminal PT S4 is an automation solution for machining busbars. Its bending centre is designed for fast, precise and flexible punching and length-cutting of flat copper bars.

 

How you benefit:

 

  • Maximum time savings: The use of up to four tools with quick-change function facilitates individual adaptations and boosts efficiency with minimal set-up times.
  • Simple, flexible operation: Interlinked punching and bending machines are easy to program, either directly on the machine or from your office workstation.
  • Exceptional precision without reworking: Strong tool springs guarantee clean, burr-free punchings, even with thicker materials.
  • Consistent quality: Three CNC-controlled axes ensure high-quality production results with a consistent degree of precision.
  • Simple integration of data: The PowerCut machine software allows you to import data from other sources, including manufacturer-independent DXF formats as well as data from Eplan.

 

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Rittal Automation Systems

Optimise wire processing

Professional wire processing solutions help you to complete routine tasks faster and more accurately. Speed up your processes by as much as 80% with fully automated wire assembly with the Wire Terminal WT C.
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Rittal hand tools

All from a single source – Rittal offers a comprehensive range of hand-held tools for professional support with your work operations.

Made from top-quality materials, our tools are exceptionally durable and their ergonomic structure and soft-touch handle sets them apart.

The tool adapts perfectly to your hand for fatigue-free working.

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Maximise your workflow

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AUTOMATE MACHINING

Fully automated milling or laser machining, plus machining of cable ducts and busbars.

 

 

 

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MORE FLEXIBLE COMPONENT MOUNTING

The efficient interplay between engineering, wire processing, hand tools and the Rittal assembly frames makes your wiring process swift, ergonomic and safe.

 

 

 

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SYSTEMATIC WIRE PROCESSING

Efficient solutions for wire machining and processing.

 

 

 

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SIMPLIFIED WIRING

To bring about further process advances, Rittal Automation Systems are committed to the ongoing development of systems from pioneering wiring solutions, right through to full automation.

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EASIER HANDLING

Ergonomic, efficient handling systems for transport and lifting operations.

 

 

 

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PERFECTING THE HAND TOOL

High-quality hand tools for professional use in industry and trade.

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Rittal Automation Systems
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